Skip to main content
Part of complete coverage on

The last thing we ever build? The machines that make machines

This street legal supercar is to carry a highly unusual feature... This street legal supercar is to carry a highly unusual feature...
HIDE CAPTION
Our last invention?
Winging it
Rising up
Straightened out
Going through the motions
A mind of its own
As you like it
Can you see it yet?
Folding into life
Building blocks of life
<<
<
1
2
3
4
5
6
7
8
9
10
>
>>
STORY HIGHLIGHTS
  • Self-assembling vehicles ready to hit the market
  • Almost any material could be programmed to build itself, a process known as 4D printing
  • MIT's Self-Assembly lab have partnership in industries from fashion to aviation
  • The process will transform manufacturing and labor

(CNN) -- From the single, centrally-positioned seat to the crash-proof frame, this Formula One-like car is an alluring piece of kit. It would make any driver stand out in a traffic jam, and it's completely road legal.

But the truly ground-breaking feature of BAC's ultra-sleek design is still under wraps. The company are developing an autonomous rear wing that self-transforms according to the conditions. In rainy weather it curves to increase downforce for a safer drive, and straightens out when the downpour clears. This process is powered by the rain itself.

The startling concept is the result of collaboration with MIT's pioneering Self-Assembly Lab, which seeks to programme materials to build themselves, and transform how we make things.

The car's 'morphing wing'. Courtesy MIT

"Any place that uses robotics today, you could use materials and have the same capabilities," says Skylar Tibbits, a computational architect who leads the Lab and the movement. "With planes, we have done a great job of making articulated wings to have lift, to change aerodynamics and make the plane functional. But the weight, energy and control mechanisms involved are pretty excessive at this point. Trying to find more elegant solutions seems an obvious target, and what we're proposing is a single material with the same actuation capability, the same sensing, the same range of movement, if not more."

The self-assembly process has been described as 4D printing. Tibbits' team produce composite materials that react in predictable ways when exposed to external stimulus such as water. The materials are 3D-printed into specific shapes and then autonomously transform into another, with wide-ranging implications for industry from automotive to medical to military.

But the dream for a new paradigm of component-free, labor-sparing robotics requires further breakthroughs. "More materials, more energy sources," Tibbits says are the current priorities. Wood and carbon fibers are responding well, but "can we do it with everyday materials, with repeatability? Can we fuel it with heat and light?"

If he can, the results would not merely match existing capabilities. "We can develop material compositions that respond to many different triggers, or find solutions that haven't been programmed but fall within an acceptable range. They could self-optimize based on logic and sensing."

We can develop material compositions that could self-optimize based on logic and sensing
Skylar Tibbits, head of MIT Self-Asembly Lab

Tibbits acknowledges that "not every industry likes surprises," but the Lab's client list indicates a huge appetite for self-assembly. In addition to BAC, the team are collaborating with Airbus to develop the wing design.

They are working with engineering giants Geosyntec to deliver autonomous pipes that expand, narrow and regulate the flow, taking on the function of pump and valve. Fashion and furniture are also targets -- making the self-lacing sneakers of 'Back to the Future' a possibility at last.

The field is expanding. Harvard's Dr. Jennifer Lewis is leading a wide-ranging exploration of 4D printing, which recently received a grant from the US military, along with two other research institutions. Morphing camouflage is among the mooted targets.

Demand for 4D is reaching a fever pitch, says Dr. Junus Kahn, founder of Carbitex, which produces the materials used by the Self-Assembly Lab, as well as supplying them to major business clients.

"Our clients are looking for the next big idea, they are actively seeking innovation and believe this could transform manufacturing," says Kahn. "If you have products that know how to mould and assemble based on energy, it takes out the menial labor that has forced manufacturers to relocate abroad where it's cheaper."

Kahn believes transport is the fastest-progressing sector for the concept, and expects automotive examples to be on the market as early as 2016.


Once self-assembly is proven, it could spread as rapidly as its precursor 3D printing, along with concerns about the implications.

"Everyone is always scared that technology will take our jobs," says Tibbits, rolling his eyes. "But it has always created jobs rather than destroyed them. Another fear is it will get out of control, or be abused. But we should be afraid of people not technology, we shouldn't stop inventing."

If the full scale of his vision is realized, we might need to do little else.

Read more from Make, Create, Innovate:

Beyond Pistorius: rise of the 'Cyberathletes'

Turn your kitchen into an orchestra with this magic device

An end to all airport security lines?

ADVERTISEMENT
Part of complete coverage on
updated 5:39 AM EDT, Fri August 8, 2014
Engineer Alan Bond has been developing a new concept for space travel for over 30 years -- and his creation is now on the verge of lift off.
updated 8:10 AM EDT, Fri July 25, 2014
Crumbling buildings, burnt-out PCs, and cracked screens -- a new generation of "self-healing" technologies could soon consign them to history.
updated 5:09 AM EDT, Tue June 24, 2014
Discover a dancing cactus field, basketball on the Hudson River, and mind-bending 3D projections on robotic screens.
updated 1:07 PM EDT, Fri May 23, 2014
Would you live there? Design student Peter Trimble says it's actually a surprisingly good idea.
updated 10:50 AM EDT, Wed May 14, 2014
Alpha Sphere
Singing Tesla coils, musical ice cream, vegetables on drums... and this ball? Find out how "hackers" have created a new generation of instruments.
updated 12:43 PM EDT, Wed May 28, 2014
Technology has long learned from nature, but now it's going micro. "Cellular biomimicry" sees designers take inspiration from plant and animal cells.
updated 1:08 PM EDT, Wed April 9, 2014
Forget wearable tech, embeddable implants are here. Learn more about the pioneers who are implanting devices into their bodies.
updated 6:26 AM EDT, Wed May 7, 2014
A visitor of the 'NEXT Berlin' conference tries out Google Glass, a wearable computer that responds to voice commands and displays information before your eyes. It is expected to go to market in late 2013.
We know how wearable tech can enhance our fitness lives but there's evidence that its most significant application is yet to come: the workplace.
updated 4:13 AM EDT, Thu April 10, 2014
Samsung's research unit announces new way to synthesize graphene, potentially opening the door to commercial production.
updated 8:15 AM EDT, Mon March 31, 2014
iRobot, creators of vacuuming robot Roomba reveal how they learned from secret experiments -- in space travel, minefields, and toys.
updated 12:23 PM EDT, Fri March 28, 2014
A light-bulb glowing in middle of a room with no wires attached. "It's the future," says Dr Katie Hall.
updated 11:26 AM EST, Mon March 3, 2014
Knee replacements that encourage cells to regrow could soon be manufactured -- by spiders. Find out how.
updated 9:03 AM EST, Fri February 14, 2014
Meet Chuck Hull: the humble American engineer who changed the world of manufacturing.
updated 9:48 AM EST, Thu February 6, 2014
The key to self-knowledge? Or just the return of the phony "mood ring"? Check out our top mood-sensing technology in development.
ADVERTISEMENT